AUTOMATED PRODUCTION PROCESS

AUTOMATED PRODUCTION PROCESS

Fully automated wire and cable processing machines

Fully automated wire and cable processing machines

Our state-of-the-art equipment allows us to design, produce and test your wire harness or connector assembly according to the highest standards.  Our fully automated wire and cable processing machines combine the following operations in a single cycle: cutting the wire to the desired length, stripping and crimping contacts at both ends – even two wires in a single contact – and marking by means of inkjet printing. The quality of the crimping of contacts to the wire core is inspected during each cycle and the measured results are recorded for each batch.

Some of our fully automated processing machines:

Schleuniger PowerStrip 9550

Schleuniger PowerStrip 9550

The PowerStrip 9550 is the heart of our automatic processing line and specifically designed to provide the highest possible productivity and short setup times. Powerful servo drives ensure fast feeding speeds and high stripping forces.
An intelligent control unit guarantees short cycle times and repeatable high-quality performance. Discrete wires with cross sections up to 70 mm² (2/0 AWG), shielded cable and complex multi-conductor applications can be processed in one automated operation. Processing modules, such as the programmable cutter head system, rotary incision unit and moveable right exit guide allows us to configure our PowerStrip 9550 according to your application requirements now and in the future.

Schleuniger MultiStrip 9480

Schleuniger MultiStrip 9480

The MultiStrip 9480 is one of the best cut & strip machines on the market, combining production speed with relatively short setup times due to the multi-position cutter head. The fully programmable rotary incision unit (on MR, RS, RSX and RX versions) allows easy processing of high precision coaxial and multilayer applications. Additional features, such as our multiposition cutter head, create a nearly endless range of application possibilities.

Komax Alpha 530 and Komax Alpha 550

Komax Alpha 530 and Komax Alpha 550

The fully automatic Alpha 530 and Alpha 550 wire processing machines to crimp reel
terminals on both sides meet high quality requirements for wire cross-sections of 0.13 – 6 mm².

Our fully automated Komax machines combine the following operations in a single cycle: cutting the wire to the desired length, stripping and crimping contacts at both ends – even two wires in a single contact – and marking by means of inkjet printing. The quality of the crimping of contacts to the wire core is inspected during each cycle and the measured results are recorded for each batch.

Some examples of the output of our fully- and semi-automatic processing machines:

Some examples of the output of our fully- and semi-automatic processing machines: Some examples of the output of our fully- and semi-automatic processing machines:
Semi-automatic assembly equipment

Semi-automatic assembly equipment

  • Taping of wires
  • Semi-automatic machines to apply tie-wraps
  • Ultrasonic welding
  • Processing heavier cable up to 100 mm2
  • Crimping of contacts, heavy duty contacts up to 100 mm2
  • Automatic label application
  • Stripping and crimping machines (Z&F) for rapid and reliable processing of insulated ferrules
  • Three-stage stripping of coaxial and triaxial cable in a single cycle
  • Cut and apply braided sleeving
  • Overmolding of printed circuit boards and connectors (low pressure)
  • Overmolding of connectors (high pressure)
Catalog

Download our catalog

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